Kiln System Maintenance
03 – 06 Juli 2013
27 – 30 Agustus 2013
03 – 06 September 2013
23 – 26 September 2013
08 – 11 Oktober 2013
22 – 25 Oktober 2013
19 – 22 November 2013
17 – 20 Desember 2013
Description
Kilns are an essential part of the industrial process, which, by definition, require heat treatment, often at high temperatures. Although modern kilns often have sophisticated electrical systems to control the firing temperatures, pyrometric devices are also frequently used. In the cement manufacturing process, kiln is the main machine. Kiln maintenance and repair are critical activities in ensuring the efficiency of the cement manufacturing plant. If not maintained properly, kiln runtime will be reduced, causing substantial financial losses. This course is designed to give participants a thorough understanding of cement manufacturing processes and enable them to make intelligent decisions affecting quality and production efficiency. Rather than focusing on the specifics of daily kiln operation, the sessions emphasize the much larger picture of how to maximize kiln efficiency
Objectives
- Gain a thorough background in the theory of cement manufacturing
- Understand the interrelationships between quarry, blending processes, quality control, and environmental issues
- Learn ways to optimize the manufacturing process
- Participate in interactive workshops to discuss specific problems
Outline
1. Modern maintenance, maintenance concepts
2. Implementation and management
3. Pre-heater maintenance, design and function
4. Composition requirements
5. Quarry operation
6. Fundamentals of heat recuperation
7. Effects of composition of kiln charge
8. Theory of clinkering
9. Design of kiln and kiln components
10. Maintenance procedures for kiln shell and seals
11. Maintenance procedures for kiln drive
12. Maintenance procedures for kiln supports
13. Maintenance procedures and kiln mechanical balance
14. Maintenance and design of grate coolers
Venue
Bandung (Hotel Aston)
In House Training:
Depend on request
“if there is demand for the implementation of training in another city we are ready to serve”
Participants
The course is designed for process and operational personnel.
Instructor
Teguh Puji Purwanto, Ir, MT
Course fee
Biaya pelatihan sebesar Rp 8.500.000/peserta Non residensial. Khusus untuk pengiriman 3 peserta dari perusahaan yang sama, biaya pendaftaran sebesar Rp.8.000.000
Facilities
- Training Module
- Flash Disk contains training material
- Certificate
- Stationeries: NoteBook and Ballpoint
- Backpack
- Training Photo
- Training room with Full AC facilities and multimedia
- Lunch and twice coffeebreak every day of training
- Qualified Instructor
- Exclusive Gifts
- Transportation for participants from hotel of participants to/from hotel of training (if minimal participants is 4 persons from the same company)
(pc)